An Experimental and Analytical Investigation of Flange Forming by Spinning Process

Elmasry, Mohamed

doi:10.22061/jcarme.2019.5021.1612

فهرست نشریات

نشریات مستقل دانشگاه در سامانه ارزیابی نشریات علمی وزارت علوم

نشریه معماری وشهرسازی پایدار موفق به اخذ رتبه علمی-پژوهشی شد

دانشگاه تربیت دبیر شهید رجائی

تعداد نشریات	12
تعداد شماره‌ها	157
تعداد مقالات	1,431
تعداد مشاهده مقاله	1,684,475
تعداد دریافت فایل اصل مقاله	1,289,090

	An Experimental and Analytical Investigation of Flange Forming by Spinning Process
Journal of Computational & Applied Research in Mechanical Engineering (JCARME)
مقالات آماده انتشار، پذیرفته شده، انتشار آنلاین از تاریخ 02 آذر 1398 اصل مقاله (937.55 K)
نوع مقاله: Research Paper
شناسه دیجیتال (DOI): 10.22061/jcarme.2019.5021.1612
نویسنده
mohamed Elmasry
Production Technology Department, Faculty of Industrial Education, Beni-Suef University, Beni-Suef, Egypt
تاریخ دریافت: 05 فروردین 1398، تاریخ بازنگری: 18 آبان 1398، تاریخ پذیرش: 02 آذر 1398
چکیده
The Tube flange is typically performed using welding, forging method, both of which cost time and effort. In this work, a metal spinning process to form tube flange was proposed. A flange-forming tool was developed based on the outer tube diameter to form the flange. It consists of three components namely collet, mandrill and roller. An experimental study was carried out to form the flange of lead tubes. Several flanged specimens were conducted at different working conditions. These working conditions are rotating speed (rpm), feed rate (mm/rev), and wall tube thickness (mm). The effects of working conditions on the flanging loads were investigated. An experimental analysis was carried out to illustrate the effect of the working conditions on the characteristics of the tube flange. The analysis showed that these working conditions have a clear influence on wall thickness, surface hardness, and flanging loads. A theoretical analysis to model the flange forming loads (axial, radial and tangential) was present. A comparison between analytical calculated and experimental measured loads was discussed. This comparison indicates a good agreement between the deducted forces analytically, and that measured experimentally.
کلیدواژه‌ها
Flange process؛ Metal tubes؛ Flanging ratio؛ Forming load؛ Metal spinning؛ and Roller tool

مراجع
[1] X.L. Hu and Z.R. Wang, “Numerical simulation and experimental study on the multi-step upsetting of a thick and wide ﬂange on the end of a pipe”, Journal of Materials Processing Technology, Vol. 151, pp. 321–327, (2004). [2] L. A. Isaevich, M. I. Sidorenko, and V. A. Gurinovich ,“Calculating the Deforming Force in Shaping the Flange of a Tubular Workpiece”, Russian Engineering Research, Vol. 27, No. 5, pp. 275–278, (2008). [3] L.B. Aksenov and S. N., Kunkin Metal Flow Control at Processes of Cold Axial Rotary Forging 2nd ed., Springer, New York, pp. 62–75, (2016). [4] Z. Wang,and J. Lu, Z.R. Wang ,“Numerical and experimental research of the cold upsetting-extruding of tube flanges” ,Journal of Materials Processing Technology,Vol.110 ,pp.28-35, (2001). [5] T. Cao, Bin Lu, H. Ou, H. Long, J. Chen “Investigation on a new hole-ﬂanging approach by incremental sheet forming through a featured tool” International Journal of Machine Tools & Manufacture 110 (2016) 1-7. [6] Q. Lin, W.Dong, Z.Wang, and K. Hirasawa, “A new hole-flanging method for thick plate by upsetting process,” Trans. Nonferrous Met. Soc. China, Vol.24,pp. 2387−2392, (2014). [7] V. Cristino, L. Montanari, M.B. Silva, A.G. Atkins, and P.A.F. Martins, “Fracture in hole-ﬂanging produced by single point incremental forming”, International Journal of Mechanical Sciences ,Vol.83 1,pp.46-154, (2014). [8] M. Borrego, D. Morales-Palma, A. J. Martinez-Donaire, G. Centeno,and C. Vallellano, “On the study of the single-stage hole-flanging process by SPIF” Procardia Engineering, Vol. 132 pp. 290 – 297, ( 2015 ). [9] T. Kumagai and Hiroyuki Saiki ,“Deformation Analysis of Hole Flanging with Ironing of Thick Sheet Metals” ,Metals and materials, Vol. 4, No. 4, pp. 711-714. (1998). [10] E. Haghani, A. Gheysarian and M. Honarpisheh “ ,Design and manufacture a novel tool in the incremental sheet metal forming process and its effects on the process parameters ,"Journal of Computational and Applied Research in Mechanical Engineering, in press.Vol.8, No.2, pp.121-132, (2018). [11] A. Gheysarian, and M. Honarpisheh, ,“An experimental study on the process parameters of incremental forming of Al-Cu bimetal”, Journal of Computational and Applied Research in Mechanical Engineering, Vol. 7. No. 1, pp. 73-83 ,(2017). [12] M. Borrego, D. Morales-Palma, A. J. Martinez-Donaire, G. Centeno, C. Vallellano “On the study of the single-stage hole-flanging process by SPIF” Procedia Engineering, Vol. 132. No. 1, pp. 290 – 297, (2015). [13] S. Thipprakmas and W. Phanitwong ,“Finite element analysis of flange-forming direction in the whole flanging process”, Into. J. Adv. Manu. Techno ,Vol.61,pp.609–620, (2012). [14] G. Hussain, H. Valaei, Khalid A. Al-Ghamdi, and B. Khan “Finite element and experimental analyses of cylindrical hole flanging in incremental forming”, Journal of Materials Processing Technology Vol.26,pp.2419−2425, (2016). [15] Y.-M. Huang and K.-H. Chien .“Inﬂuence of Cone Semi-Angle on the Formability Limitation of the Hole-Flanging Process”, Into. J. Adv. Manu. Techno Vol.19, pp.597–606,(2002). [16] A. Kacem, A. Krichen, P.Y. Manach, S. Thuillier, and J.W. Yoon, “Failure prediction in the hole-ﬂanging process of aluminum alloys,” Engineering Fracture Mechanics Vol.99 ,pp.251–265, (2013). [17] H. Soussi, N. Masmoudi, and A Krichen ,“Analysis of geometrical parameters and occurrence of defects in the hole-flanging process on thin sheet metal”, Journal of Materials Processing Technology,Vol.3 ,No.2,pp.22-34,(2015). , Doi.org/10.1016/j.jmatprotec.2016.03.027. [18] A. Kacem, A. Krichen, and P.Manach, “Occurrence and effect of ironing in the hole-ﬂanging process,” Journal of Materials Processing Technology, Vol. 211 pp .1606–1613,(2011). [19] Gh. Payganeh ,and J. Shahbazi Karami and K. Malekzadeh Fard ,"Finite element comparison of single, bi-layered and three-layered tube hydroforming processes”, Journal of Computational and Applied Research in Mechanical Engineering, Vol. 2. No. 2, pp. 96-80, (2013). [20] O. Music, and J.M. Allwood, K. Kawai, “A review of the mechanics of metal spinning”, Journal of Materials Processing Technology, Vol.210 ,pp. 3‐23, (2009). [21] E. Hagan ,and J. Jeswiet ,“A review of conventional and modern single‐point sheet metal forming methods, Procedings of the Institution of Mechanical Engineers, Part B”, Journal of Engineering Manufacture, Vol.217 ,pp. 213‐225, (2003) . [22] J. Jeswiet ,and F. Micari G. Hirt, A. Bramley ,“Asymmetric single point incremental forming of sheet metal” , CIRP Annals – Manufacturing Technology ,Vol.54 ,pp. 623‐649, (2005). [23] Q.X. Xia ,“Investigation on the mechanism of the spinning technology of the 3D Non‐axisymmetric parts” ,Chinese Journal of Mechanical Engineering, Vol.40, pp. 153‐156. , (2004). [24] B. Awiszus, and F. Meyer ,“Metal spinning of non‐circular hollow parts” ,in: Proceedings of the Eighth International Conference on Technology of Plasticity, October, Verona, Italy, Vol.3,pp. 353‐355, (2005). [25] B. Awiszus, and S. Hartel ,“Numerical simulation of non‐circular spinning: a rotationally non‐symmetric spinning process” ,Prod. Eng. Res. Delve. Vol. 5 ,pp.605‐612, (2011). [26] D. Schmoeckel and S. Hauk ,“Tooling and process control for splitting of disk blank” , Vol.98 pp.65-69, (2000) . [27] Q.X. Xia, M.H. Yang, Hu. Y and X.Q. Cheng, “Numerical simulation and experimentation cup‐shaped thin‐walled inner rectangular gear formed by spinning”, Chinese Journal of Mechanical Engineering ,Vol.42 ,pp.192‐196, (2006). [28] C.C. Wong, T.A. Dean, J. Lin “A review of spinning, shear forming and ﬂow forming processes” International Journal of Machine Tools & Manufacture 43 (2003) 1419–1435. [29] G. Gwak , J. Jeon , J. Cho , J. Choi , and J. Kim, “ Development of Integrated Stub End by Spinning Process” ,International Journal of Precision Engineering and Manufacturing, Vol. 16, No. 7, pp. 1473-1477 ,(2015). [30] S. Hess. B. Lossen, D. Biermann, W. Homberg, and T. Wagner ,“Analysis of the surface roughness obtained in a friction spinning process based on empirical models”, Int J Adv Manuf Technol ,Vol.74,pp.1655–1665, (2014). [31] O.I. Ahmed, M.N. El- Sheikh,and A.A. Ibrahim, “ An Investigation into Flanging of Tube Ends using Truncated Conical Plugs,” Bulletin of the Faculty of Engineering, Assiut University ,Vol. 17 ,No.2, (1989). [32] M.N. El-Sheikh, A.T. Mohamed, A.A. Ibrahim , “Widening of aluminum tube using conical plugs”, Minia Journal of Engineering and Technology, Minia University Vol. 9 No. 1, pp. 27-38, (1990). [33] M.N El-Sheikh , “An Investigation Into Flange Forming Of Metallic Tubes”, Proceeding of 6th ed., international conference (MDP6), Current Advances in Mechanical Design & Production, Cairo University, Egypt, (1996). [34] M. S. Zein El-Abden, and M. Abdel-Rahman ,“A rotary ﬂange forming process on the lathe using a ball-shaped tool’’ ,Journal of Materials Processing Technology ,Vol.170 501–508, (2005).
آمار تعداد مشاهده مقاله: 309 تعداد دریافت فایل اصل مقاله: 150

Journal Management System. Designed by sinaweb.

اخبار و اعلانات

پیوندهای مفید

آمار

An Experimental and Analytical Investigation of Flange Forming by Spinning Process