آمار

تعداد نشریات13
تعداد شماره‌ها237
تعداد مقالات2,406
تعداد مشاهده مقاله3,887,839
تعداد دریافت فایل اصل مقاله2,826,256
Chinchanikar, Satish, Gaikwad, Vaibhav. (1400). State of the art in friction stir welding and ultrasonic vibration-assisted friction stir welding of similar/dissimilar aluminum alloys. فناوری آموزش, 11(1), 67-100. doi: 10.22061/jcarme.2021.7390.1983
Satish Chinchanikar; Vaibhav S. Gaikwad. "State of the art in friction stir welding and ultrasonic vibration-assisted friction stir welding of similar/dissimilar aluminum alloys". فناوری آموزش, 11, 1, 1400, 67-100. doi: 10.22061/jcarme.2021.7390.1983
Chinchanikar, Satish, Gaikwad, Vaibhav. (1400). 'State of the art in friction stir welding and ultrasonic vibration-assisted friction stir welding of similar/dissimilar aluminum alloys', فناوری آموزش, 11(1), pp. 67-100. doi: 10.22061/jcarme.2021.7390.1983
Chinchanikar, Satish, Gaikwad, Vaibhav. State of the art in friction stir welding and ultrasonic vibration-assisted friction stir welding of similar/dissimilar aluminum alloys. فناوری آموزش, 1400; 11(1): 67-100. doi: 10.22061/jcarme.2021.7390.1983

State of the art in friction stir welding and ultrasonic vibration-assisted friction stir welding of similar/dissimilar aluminum alloys

Journal of Computational & Applied Research in Mechanical Engineering (JCARME)
مقاله 7، دوره 11، شماره 1 - شماره پیاپی 21، مهر 2021، صفحه 67-100    اصل مقاله (1.26 M)
نوع مقاله: Review paper
شناسه دیجیتال (DOI): 10.22061/jcarme.2021.7390.1983
نویسندگان
Satish Chinchanikar* ؛ Vaibhav S. Gaikwad
Department of Mechanical Engineering, Vishwakarma Institute of Information Technology, Pune, Maharashtra, 411048, India
تاریخ دریافت: 15 مهر 1399،  تاریخ بازنگری: 14 اسفند 1399،  تاریخ پذیرش: 16 اسفند 1399 
چکیده
Researchers have worked on many facets of joining of similar/dissimilar aluminum alloys using different joining techniques and came up with their own recommendations. Friction Stir Welding (FSW) is widely preferred for joining aluminum alloys being an economical alternative to produce high-quality welds. However, obtaining high strength welded joints without the detrimental and visible effects still needs attention considering the effect of hybrid FSW techniques, tool material and geometry, process parameters (tool rotation, welding speed, and plunge depth), and post welding treatments. This study presents the state of the art with the authors’ own inferences on the evaluation of FSW performances in terms of joint tensile strength, fatigue strength, corrosion resistance, residual stresses, microstructure, and microhardness. This study also presents attempts made by the researchers on modeling and parametric optimization of FSW to finding scope for application of advanced optimization techniques and development of predictive models for mechanical properties of welded joints. This study emphasizes more studies required on the comparative evaluation of FSW performance with the application of ultrasonic frequency combinedly or individually on advancing and retreating sides of plates.
کلیدواژه‌ها
UVeFSW, Hybrid welding؛ Aluminum alloy؛ Tool geometry؛ Post-weld treatments؛ Optimization techniques
مراجع
[1] R. Kumar, R. Singh, I. P. S. Ahuja, R. Penna, and L. Feo, “Weldability of thermoplastic materials for friction stir welding- A state of art review and future applications,” Compos. Part B Eng., Vol. 137, No. 1, pp. 1–15, (2018).

[2] S. J. Doshi, A. V Gohil, N. Mehta, and S. Vaghasiya, “Challenges in Fusion Welding of Al alloy for Body in White,” Mater. Today Proc., Vol. 5, No. 2, pp. 6370–6375, (2018).

[3] P. M. G. P. Moreira, M. A. V. de Figueiredo, and P. M. S. T. de Castro, “Fatigue behaviour of FSW and MIG weldments for two aluminium alloys,” Theor. Appl. Fract. Mech., Vol. 48, No. 2, pp. 169–177, (2007).

[4] B. Sadeghian, A. Taherizadeh, and M. Atapour, “Simulation of weld morphology during friction stir welding of aluminum- stainless steel joint,” J. Mater. Process. Technol., Vol. 259, No. 1, pp. 96–108, (2018).

[5] G. L. Qin, Y. H. Su, and S. J. Wang, “Microstructures and properties of welded joint of aluminum alloy to galvanized steel by Nd:YAG laser + MIG arc hybrid brazing-fusion welding,” Trans. Nonferrous Met. Soc. China (English Ed., Vol. 24, No. 4, pp. 989–995, (2014).

[6] F. Nie et al., “Microstructure and Mechanical Properties of Pulse MIG Welded 6061/A356 Aluminum Alloy Dissimilar Butt Joints,” J. Mater. Sci. Technol., Vol. 34, No. 3, pp. 551–560, (2018).

[7] Q. Chen, S. Lin, C. Yang, C. Fan, and H. Ge, “Grain fragmentation in ultrasonic-assisted TIG weld of pure aluminum,” Ultrason. Sonochem., Vol. 39, No. 1, pp. 403–413, (2017).

[8] L. J. Zhang et al., “A comparative study on the microstructure and properties of copper joint between MIG welding and laser-MIG hybrid welding,” Mater. Des., Vol. 110, No. 1, pp. 35–50, (2016).

[9] H. K. Lee, K. S. Chun, S. H. Park, and C. Y. Kang, “Control of surface defects on plasma-MIG hybrid welds in cryogenic aluminum alloys,” Int. J. Nav. Archit. Ocean Eng., Vol. 7, No. 4, pp. 770–783, (2015).

[10] A. Fritzsche, K. Hilgenberg, F. Teichmann, H. Pries, K. Dilger, and M. Rethmeier, “Improved degassing in laser beam welding of aluminum die casting by an electromagnetic field,” J. Mater. Process. Technol., Vol. 253, No. 1, pp. 51–56, (2018).

[11] Y. Zhang, X. Song, L. Chang, and S. Wu, “Fatigue Lifetime of Laser-MIG Hybrid Welded Joint of 7075-T6 Aluminum Alloy by in-situ Observation,” Xiyou Jinshu Cailiao Yu Gongcheng/Rare Met. Mater. Eng., Vol. 46, No. 9, pp. 2411–2416, (2017).

[12] Y. Wang, B. Qi, B. Cong, M. Zhu, and S. Lin, “Keyhole welding of AA2219 aluminum alloy with double-pulsed variable polarity gas tungsten arc welding,” J. Manuf. Process., Vol. 34(A), No. 1, pp. 179–186, (2018).

[13] D. Cai, S. Han, S. Zheng, Z. Luo, Y. Zhang, and K. Wang, “Microstructure and corrosion resistance of Al5083 alloy hybrid plasma-MIG welds,” J. Mater. Process. Technol., Vol. 255, No. 1, pp. 530–535, (2018).

[14] H. Li, J. Zou, J. Yao, and H. Peng, “The effect of TIG welding techniques on microstructure, properties and porosity of the welded joint of 2219 aluminum alloy,” J. Alloys Compd., Vol. 727, No. 1, pp. 531–539, (2017).

[15] Y. Bai, H. M. Gao, L. Wu, Z. H. Ma, and N. Cao, “Influence of plasma-MIG welding parameters on aluminum weld porosity by orthogonal test,” Trans. Nonferrous Met. Soc. China (English Ed., Vol. 20, No. 8, pp. 1392–1396, (2010).

[16] F. Li, W. Tao, G. Peng, J. Qu, and L. Li, “Behavior and stability of droplet transfer under laser-MIG hybrid welding with synchronized pulse modulations,” J. Manuf. Process., Vol. 54, No. 1, pp. 70–79, (2020).

[17] I. Bunaziv, O. M. Akselsen, A. Salminen, and A. Unt, “Fiber laser-MIG hybrid welding of 5 mm 5083 aluminum alloy,” J. Mater. Process. Technol., Vol. 233, No. 1, pp. 107–114, (2016).

[18] X. Zhan, D. Zhang, Y. Wei, and Y. Wang, “Research on the microstructure and properties of laser-MIG hybrid welded joint of Invar alloy,” Opt. Laser Technol., Vol. 97, No. 1, pp. 124–136, (2017).

[19] Y. Bai, H. M. Gao, and L. Qiu, “Droplet transition for plasma-MIG welding on aluminium alloys,” Trans. Nonferrous Met. Soc. China (English Ed., Vol. 20, No. 12, pp. 2234–2239, (2010).

[20] Z. Ye et al., “Combined effects of MIG and TIG arcs on weld appearance and interface properties in Al/steel double-sided butt welding-brazing,” J. Mater. Process. Technol., Vol. 250, No. 1, pp. 25–34, (2017).

[21] Y. Peng, C. Shen, Y. Zhao, and Y. Chen, “Comparison of Electrochemical Behaviors between FSW and MIG Joints for 6082 Aluminum Alloy,” Xiyou Jinshu Cailiao Yu Gongcheng/Rare Met. Mater. Eng., Vol. 46, No. 2, pp. 344–348, (2017).

[22] G. Qin, Y. Ji, H. Ma, and Z. Ao, “Effect of modified flux on MIG arc brazing-fusion welding of aluminum alloy to steel butt joint,” J. Mater. Process. Technol., Vol. 245, No. 1, pp. 115–121, (2017).

[23] Y. Miao, Z. Ma, X. Yang, J. Liu, and D. Han, “Experimental study on microstructure and mechanical properties of AA6061/Ti-6Al-4V joints made by bypass-current MIG welding-brazing,” J. Mater. Process. Technol., Vol. 260, No. 1, pp. 104–111, (2018).

[24] S. Sudhagar, M. Sakthivel, P. Ganeshkumar, “Monitoring of friction stir welding based on vision system coupled with Machine learning algorithm,” Measurement, Vol. 144, No. 1, pp.135–143, (2019).

[25] J. D. M. Costa, J. S. Jesus, A. Loureiro, J. A. M. Ferreira, and L. P. Borrego, “Fatigue life improvement of mig welded aluminium T-joints by friction stir processing,” Int. J. Fatigue, Vol. 61, No. 1, pp. 244–254, (2014).

[26] Z. Ye et al., “Microstructure and mechanical properties of 5052 aluminum alloy/mild steel butt joint achieved by MIG-TIG double-sided arc welding-brazing,” Mater. Des., Vol. 123, No. 1, pp. 69–79, (2017).

[27] S. Sinhmar and D. K. Dwivedi, “A study on corrosion behavior of friction stir welded and tungsten inert gas welded AA2014 aluminium alloy,” Corros. Sci., Vol. 133, No. 1, pp. 25–35, (2018).

[28] S. R. Mokabberi, M. Movahedi, and A. H. Kokabi, “Effect of interlayers on softening of aluminum friction stir welds,” Mater. Sci. Eng. A, Vol. 727, No. 1, pp. 1–10, (2018).

[29] M. Ericsson and R. Sandström, “Influence of welding speed on the fatigue of friction stir welds, and comparison with MIG and TIG,” Int. J. Fatigue, Vol. 25, No. 12, pp. 1379–1387, (2003).

[30] A. Squillace, A. De Fenzo, G. Giorleo, and F. Bellucci, “A comparison between FSW and TIG welding techniques: Modifications of microstructure and pitting corrosion resistance in AA 2024-T3 butt joints,” J. Mater. Process. Technol., Vol. 152, No. 1, pp. 97–105, (2004).

[31]  V. Fahimpour, S. K. Sadrnezhaad, and F. Karimzadeh, “Corrosion behavior of aluminum 6061 alloy joined by friction stir welding and gas tungsten arc welding methods,” Mater. Des., Vol. 39, No. 1, pp. 329–333, (2012).

[32] A. Yazdipour and A. Heidarzadeh, “Effect of friction stir welding on microstructure and mechanical properties of dissimilar Al 5083-H321 and 316L stainless steel alloy joints,” J. Alloys Compd., Vol. 680, No. 1, pp. 595–603, (2016).

[33] J. T. Xiong, J. L. Li, J. W. Qian, F. S. Zhang, and W. D. Huang, “High strength lap joint of aluminium and stainless steels fabricated by friction stir welding with cutting pin,” Sci. Technol. Weld. Join., Vol. 17, No. 3, pp. 196–201, (2012).

[34] Y. Zhang, J. Huang, Z. Ye, and Z. Cheng, “An investigation on butt joints of Ti6Al4V and 5A06 using MIG/TIG double-side arc welding-brazing,” J. Manuf. Process., Vol. 27, No. 1, pp. 221–225, (2017).

[35] G. H. S. F. L. Carvalho, I. Galvão, R. Mendes, R. M. Leal, and A. Loureiro, “Explosive welding of aluminium to stainless steel,” J. Mater. Process. Technol., Vol. 262, No. 1, pp. 340–349, (2018).

[36] D. Löveborn, J. K. Larsson, and K. A. Persson, “Weldability of Aluminium Alloys for Automotive Applications,” Phys. Procedia, Vol. 89, No. 1, pp. 89–99, (2017).

[37] P. Liu, S. Sun, S. Xu, Y. Li, and G. Ren, “Microstructure and properties in the weld surface of friction stir welded 7050-T7451 aluminium alloys by laser shock peening,” Vacuum, Vol. 152, No. 1, pp. 25–29, (2018).

[38] L. Shi, C. S. Wu, and X. C. Liu, “Modeling the effects of ultrasonic vibration on friction stir welding,” J. Mater. Process. Technol., Vol. 222, No. 1, pp. 91–102, (2015).

[39] X. C. Liu and C. S. Wu, “Experimental study on ultrasonic vibration enhanced friction stir welding,” Proc. 1st Int. Jt. Symp. Join. Weld., pp. 151–154, ( 2013).

[40] C. Xu, G. Sheng, X. Cao, and X. Yuan, “Evolution of Microstructure, Mechanical Properties and Corrosion Resistance of Ultrasonic Assisted Welded-Brazed Mg/Ti Joint,” J. Mater. Sci. Technol., Vol. 32, No. 12, pp. 1253–1259, (2016).

[41] X. Liu, C. Wu, and G. K. Padhy, “Characterization of plastic deformation and material flow in ultrasonic vibration enhanced friction stir welding,” Scr. Mater., Vol. 102, No. 1, pp. 95–98, (2015).

[42] M. Shakil, N. H. Tariq, M. Ahmad, M. A. Choudhary, J. I. Akhter, and S. S. Babu, “Effect of ultrasonic welding parameters on microstructure and mechanical properties of dissimilar joints,” Mater. Des., Vol. 55, No. 1, pp. 263–273, (2014).

[43] Z. Lei, J. Bi, P. Li, T. Guo, Y. Zhao, and D. Zhang, “Analysis on welding characteristics of ultrasonic assisted laser welding of AZ31B magnesium alloy,” Opt. Laser Technol., Vol. 105, No. 1, pp. 15–22, (2018).

[44] S. Kumar, C. S. Wu, G. K. Padhy, and W. Ding, “Application of ultrasonic vibrations in welding and metal processing: A status review,” J. Manuf. Process., Vol. 26, No. 1, pp. 295–322, (2017).

[45] M. Wu, C. S. Wu, and S. Gao, “Effect of ultrasonic vibration on fatigue performance of AA 2024-T3 friction stir weld joints,” J. Manuf. Process., Vol. 29, No. 1, pp. 85–95, (2017).

[46] Y. B. Zhong, C. S. Wu, and G. K. Padhy, “Effect of ultrasonic vibration on welding load, temperature and material flow in friction stir welding,” J. Mater. Process. Technol., Vol. 239, No. 1, pp. 273–283, (2017).

[47] X. C. Liu and C. S. Wu, “Elimination of tunnel defect in ultrasonic vibration enhanced friction stir welding,” Mater. Des., Vol. 90, No. 1, pp. 350–358, (2016).

[48] S. Gao, C. S. Wu, G. K. Padhy, and L. Shi, “Evaluation of local strain distribution in ultrasonic enhanced Al 6061-T6 friction stir weld nugget by EBSD analysis,” Mater. Des., Vol. 99, No. 1, pp. 135–144, (2016).

[49] Z. Liu, X. Meng, S. Ji, Z. Li, and L. Wang, “Improving tensile properties of Al/Mg joint by smashing intermetallic compounds via ultrasonic-assisted stationary shoulder friction stir welding,” J. Manuf. Process., Vol. 31, No. 1, pp. 552–559, (2018).

[50] X. Meng, Y. Jin, S. Ji, and D. Yan, “Improving friction stir weldability of Al/Mg alloys via ultrasonically diminishing pin adhesion,” J. Mater. Sci. Technol., Vol. 34, No. 10, pp. 1817–1822, (2018).

[51] G. K. Padhy, C. S. Wu, S. Gao, and L. Shi, “Local microstructure evolution in Al 6061-T6 friction stir weld nugget enhanced by ultrasonic vibration,” Mater. Des., Vol. 92, No. 1, pp. 710–723, (2016).

[52] X. C. Liu and C. S. Wu, “Material flow in ultrasonic vibration enhanced friction stir welding,” J. Mater. Process. Technol., Vol. 225, No. 1, pp. 32–44, (2015).

[53] S. Gao, C. S. Wu, and G. K. Padhy, “Material flow, microstructure and mechanical properties of friction stir welded AA 2024-T3 enhanced by ultrasonic vibrations,” J. Manuf. Process., Vol. 30, No. 1, pp. 385–395, (2017).

[54] G. K. Padhy, C. S. Wu, and S. Gao, “Subgrain formation in ultrasonic enhanced friction stir welding of aluminium alloy,” Mater. Lett., Vol. 183, No. 1, pp. 34–39, (2016).

[55] S. Ji, X. Meng, Z. Liu, R. Huang, and Z. Li, “Dissimilar friction stir welding of 6061 aluminum alloy and AZ31 magnesium alloy assisted with ultrasonic,” Mater. Lett., Vol. 201, pp. No. 1, 173–176, (2017).

[56] X. Q. Lv, C. S. Wu, and G. K. Padhy, “Diminishing intermetallic compound layer in ultrasonic vibration enhanced friction stir welding of aluminum alloy to magnesium alloy,” Mater. Lett., Vol. 203, No. 1, pp. 81–84, (2017).

[57] K. P. Mehta and V. J. Badheka, “Hybrid approaches of assisted heating and cooling for friction stir welding of copper to aluminum joints,” J. Mater. Process. Technol., Vol. 239, No. 1, pp. 336–345, (2017).

[58] L. Shi, C. S. Wu, G. K. Padhy, and S. Gao, “Numerical simulation of ultrasonic field and its acoustoplastic influence on friction stir welding,” Mater. Des., Vol. 104, No. 1, pp. 102–115, (2016).

[59] S. Kumar, “Ultrasonic assisted friction stir processing of 6063 aluminum alloy,” Arch. Civ. Mech. Eng., Vol. 16, No. 3, pp. 473–484, (2016).

[60] M. Thomä, G. Wagner, B. Straß, B. Wolter, S. Benfer, and W. Fürbeth, “Ultrasound enhanced friction stir welding of aluminum and steel: Process and properties of EN AW 6061/DC04-Joints,” J. Mater. Sci. Technol., Vol. 34, No. 1, pp. 163–172, (2018).

[61] X. Lv, C. S. Wu, C. Yang, and G. K. Padhy, “Weld microstructure and mechanical properties in ultrasonic enhanced friction stir welding of Al alloy to Mg alloy,” J. Mater. Process. Technol., Vol. 254, No. 1, pp. 145–157, (2018).

[62] R. Rai, A. De, H. K. D. H. Bhadeshia, and T. DebRoy, “Review: Friction stir welding tools,” Sci. Technol. Weld. Join., Vol. 16, No. 4, pp. 325–342, (2011).

[63] P. Mastanaiah, A. Sharma, and G. M. Reddy, “Role of hybrid tool pin profile on enhancing welding speed and mechanical properties of AA2219-T6 friction stir welds,” J. Mater. Process. Technol., Vol. 257, No. 1, pp. 257–269, (2018).

[64] W. Hou, Y. Shen, G. Huang, Y. Yan, C. Guo, and J. Li, “Dissimilar friction stir welding of aluminum alloys adopting a novel dual-pin tool: Microstructure evolution and mechanical properties,” J. Manuf. Process., Vol. 36, No. 1, pp. 613–620, (2018).

[65] S. Zhao et al., “Effects of tool geometry on friction stir welding of AA6061 to TRIP steel,” J. Mater. Process. Technol., Vol. 261, No. 1, pp. 39–49, (2018).

[66] R. Beygi, M. Z. Mehrizi, D. Verdera, and A. Loureiro, “Influence of tool geometry on material flow and mechanical properties of friction stir welded Al-Cu bimetals,” J. Mater. Process. Technol., Vol. 255, No. 1, pp. 739–748, (2018).

[67] M. Rezaee Hajideh, M. Farahani, S. A. D. Alavi, and N. Molla Ramezani, “Investigation on the effects of tool geometry on the microstructure and the mechanical properties of dissimilar friction stir welded polyethylene and polypropylene sheets,” J. Manuf. Process., Vol. 26, No. 1, pp. 269–279, (2017).

[68] G. Chen, G. Wang, Q. Shi, Y. Zhao, Y. Hao, and S. Zhang, “Three-dimensional thermal-mechanical analysis of retractable pin tool friction stir welding process,” J. Manuf. Process., Vol. 41, No. 1, pp. 1–9, (2019).

[69] J. M. Piccini and H. G. Svoboda, “Tool geometry optimization in friction stir spot welding of Al-steel joints,” J. Manuf. Process., vol. 26, No. 1, pp. 142–154, (2017).

[70] K. Kumar, S. V. Kailas, and T. S. Srivatsan, “Influence of tool geometry in friction stir welding,” Mater. Manuf. Process., Vol. 23, No. 2, pp. 188–194, (2008).

[71] A. Garg and A. Bhattacharya, “Strength and failure analysis of similar and dissimilar friction stir spot welds: Influence of different tools and pin geometries,” Mater. Des., Vol. 127, No. 1, pp. 272–286, (2017).

[72] K. Ullegaddi, V. Murthy, R. N. Harsha, and Manjunatha, “Friction Stir Welding Tool Design and Their Effect on Welding of AA-6082 T6,” Mater. Today Proc., Vol. 4, No. 8, pp. 7962–7970, (2017).

[73] O. Lorrain, V. Favier, H. Zahrouni, and D. Lawrjaniec, “Understanding the material flow path of friction stir welding process using unthreaded tools,” J. Mater. Process. Technol., Vol. 210, No. 4, pp. 603–609, (2010).

[74] H. Badarinarayan, Y. Shi, X. Li, and K. Okamoto, “Effect of tool geometry on hook formation and static strength of friction stir spot welded aluminum 5754-O sheets,” Int. J. Mach. Tools Manuf., Vol. 49, No. 11, pp. 814–823, (2009).

[75] D. Bakavos and P. B. Prangnell, “Effect of reduced or zero pin length and anvil insulation on friction stir spot welding thin gauge 6111 automotive sheet,” Sci. Technol. Weld. Join., Vol. 14, No. 5, pp. 443–456, (2009).

[76] A. Suri, “An Improved FSW Tool for Joining Commercial Aluminum Plates,” Procedia Mater. Sci., Vol. 6, No. 1, pp. 1857–1864, (2014).

[77] K. P. Yuvaraj, P. Ashoka Varthanan, L. Haribabu, R. Madhubalan, and K. P. Boopathiraja, “Optimization of FSW tool parameters for joining dissimilar AA7075-T651 and AA6061 aluminium alloys using Taguchi Technique,” Mater. Today Proc., (2020).

[78] V. Murthy, U. Kalmeshwar, B. M. Rajaprakash, and R. Rajashekar, “Study on influence of concave geometry shoulder tool in Friction Stir Welding (FSW) by using Image Processing and Acoustic Emission Techniques,” Mater. Today Proc., Vol. 5, No. 13, pp. 27004–27017, (2018).

[79] K. Krasnowski, C. Hamilton, and S. Dymek, “Influence of the tool shape and weld configuration on microstructure and mechanical properties of the Al 6082 alloy FSW joints,” Arch. Civ. Mech. Eng., Vol. 15, No. 1, pp. 133–141, (2015).

[80] J. John, S. P. Shanmughanatan, and M. B. Kiran, “Effect of tool geometry on microstructure and mechanical Properties of friction stir processed AA2024-T351 aluminium alloy,” Mater. Today Proc., Vol. 5, No. 1, pp. 2965–2979, (2018).

[81] A. Paul, S. Kumar Sinha, P. P. Chattopadhyay, and S. Ganguly, “Anomalous enhancement of strength-ductility combination in FSW joints of AA7039,” Manuf. Lett., Vol. 22, No. 1, pp. 1–5, (2019).

[82] M. S. Srinivasa Rao, B. V. R. Ravi Kumar, and M. Manzoor Hussain, “Experimental study on the effect of welding parameters and tool pin profiles on the IS:65032 aluminum alloy FSW joints,” Mater. Today Proc., Vol. 4, No. 2, pp. 1394–1404, (2017).

[83] C. S. Jawalkar and S. Kant, “A Review on use of Aluminium Alloys in Aircraft Components,” i-manager’s J. Mater. Sci., Vol. 3, No. 3, pp. 33–38, (2015).

[84] V. V. K. Prasad Rambabu, N. Eswara Prasad and R. J. H. Wanhill, “Aerospace Materials and Material Technologies”, Aerospace Materials, Volume 1, pp. 586, (2017).

[85] J. A. Hamed, “Effect of welding heat input and post-weld aging time on microstructure and mechanical properties in dissimilar friction stir welded AA7075–AA5086,” Trans. Nonferrous Met. Soc. China (English Ed., Vol. 27, No. 8, pp. 1707–1715, (2017).

[86] D. Rao, K. Huber, J. Heerens, J. F. dos Santos, and N. Huber, “Asymmetric mechanical properties and tensile behaviour prediction of aluminium alloy 5083 friction stir welding joints,” Mater. Sci. Eng. A, Vol. 565, No. 1, pp. 44–50, (2013).

[87] S. Sree Sabari, S. Malarvizhi, V. Balasubramanian, and G. Madusudhan Reddy, “Experimental and numerical investigation on under-water friction stir welding of armour grade AA2519-T87 aluminium alloy,” Def. Technol., Vol. 12, No. 4, pp. 324–333, (2016).

[88] Y. Huang, X. Meng, Y. Zhang, J. Cao, and J. Feng, “Micro friction stir welding of ultra-thin Al-6061 sheets,” J. Mater. Process. Technol., Vol. 250, No. 1, pp. 313–319, (2017).

[89] J. Fathi, P. Ebrahimzadeh, R. Farasati, and R. Teimouri, “Friction stir welding of aluminum 6061-T6 in presence of watercooling: Analyzing mechanical properties and residual stress distribution,” Int. J. Light. Mater. Manuf., Vol. 2, No. 2, pp. 107–115, (2019).

[90] M. Bahrami, N. Helmi, K. Dehghani, and M. K. B. Givi, “Exploring the effects of SiC reinforcement incorporation on mechanical properties of friction stir welded 7075 aluminum alloy: Fatigue life, impact energy, tensile strength,” Mater. Sci. Eng. A, Vol. 595, No. 1, pp. 173–178, (2014).

[91] D. Ghahremani and K. Farhangdoost, “Influence of welding parameters on fracture toughness and fatigue crack growth rate in friction stir welded nugget of 2024-T351 aluminum alloy joints,” Trans. Nonferrous Met. Soc. China (English Ed., Vol. 26, No. 10, pp. 2567–2585, (2016).

[92] Z. Liu, H. Zhang, H. Feng, Z. Yan, and P. Dong, “Effects of surface gradient nanostructuring on the fatigue behavior of the friction stir welded AlZnMgCu alloy,” Mater. Lett., Vol. 252, No. 1, pp. 329–332, (2019).

[93] R. I. Rodriguez, J. B. Jordon, P. G. Allison, T. Rushing, and L. Garcia, “Low-cycle fatigue of dissimilar friction stir welded aluminum alloys,” Mater. Sci. Eng. A, Vol. 654, No. 1, pp. 236–248, (2016).

[94] I. Vysotskiy, S. Malopheyev, S. Rahimi, S. Mironov, and R. Kaibyshev, “Unusual fatigue behavior of friction-stir welded Al–Mg–Si alloy,” Mater. Sci. Eng. A, Vol. 760, No. 1, pp. 277–286, (2019).

[95] S. Guo, L. Shah, R. Ranjan, S. Walbridge, and A. Gerlich, “Effect of quality control parameter variations on the fatigue performance of aluminum friction stir welded joints,” Int. J. Fatigue, Vol. 118, No. 1, pp. 150–161, (2019).

[96] P. Cavaliere and F. Panella, “Effect of tool position on the fatigue properties of dissimilar 2024-7075 sheets joined by friction stir welding,” J. Mater. Process. Technol., Vol. 206, No. 1–3, pp. 249–255, (2008).

[97] C. Yang et al., “High-cycle fatigue and fracture behavior of double-side friction stir welded 6082Al ultra-thick plates,” Eng. Fract. Mech., Vol. 226, No. 106887, (2020).

[98] S. Kumar, A. K. Srivastava, R. K. Singh, and S. P. Dwivedi, “Experimental study on hardness and fatigue behavior in joining of AA5083 and AA6063 by friction stir welding,” Mater. Today Proc., Vol. 25, No. 4, pp. 646–648, (2019).

[99] C. Deng, R. Gao, B. Gong, T. Yin, and Y. Liu, “Correlation between micro-mechanical property and very high cycle fatigue (VHCF) crack initiation in friction stir welds of 7050 aluminum alloy,” Int. J. Fatigue, Vol. 104, No. 1, pp. 283–292, (2017).

[100] M. Milčić, Z. Burzić, I. Radisavljević, T. Vuherer, D. Milčić, and V. Grabulov, “Experimental investigation of fatigue properties of FSW in AA2024-T351,” Procedia Struct. Integr., Vol. 13, No. 1, pp. 1977–1984, (2018).

[101] G. M. F. Essa, H. M. Zakria, T. S. Mahmoud, and T. A. Khalifa, “Microstructure examination and microhardness of friction stir welded joint of (AA7020-O) after PWHT,” HBRC J., Vol. 14, No. 1, pp. 22–28, (2018).

[102] O. S. Salih, H. Ou, X. Wei, and W. Sun, “Microstructure and mechanical properties of friction stir welded AA6092/SiC metal matrix composite,” Mater. Sci. Eng. A, Vol. 742, No. 1, pp. 78–88, (2019).

[103] J. S. Leon and V. Jayakumar, “Some Investigations on Thermal Analysis of Aluminium Alloys in Friction Stir Welding,” Am. J. Mech. Eng. Autom., Vol. 2, No. 3, pp. 36–39, (2015).

[104] H. Bisadi, S. Rasaee, and M. Farahmand, “Experimental study of the temperature distribution and microstructure of plunge stage in friction stir welding process by the tool with triangle pin,” Arch. Mech. Eng., Vol. 61, No. 3, pp. 483–493, (2014).

[105] B. B. Wang, F. F. Chen, F. Liu, W. G. Wang, P. Xue, and Z. Y. Ma, “Enhanced Mechanical Properties of Friction Stir Welded 5083Al-H19 Joints with Additional Water Cooling,” J. Mater. Sci. Technol., Vol. 33, No. 9, pp. 1009–1014, (2017).

[106] S. Ma, Y. Zhao, J. Zou, K. Yan, and C. Liu, “The effect of laser surface melting on microstructure and corrosion behavior of friction stir welded aluminum alloy 2219,” Opt. Laser Technol., Vol. 96, No. 1, pp. 299–306, (2017).

[107] P. Avinash, M. Manikandan, N. Arivazhagan, R. K. Devendranath, and S. Narayanan, “Friction stir welded butt joints of AA2024 T3 and AA7075 T6 aluminum alloys,” Procedia Eng., Vol. 75, No. 1, pp. 98–102, (2014).

[108] M. M. Moradi, H. Jamshidi Aval, R. Jamaati, S. Amirkhanlou, and S. Ji, “Microstructure and texture evolution of friction stir welded dissimilar aluminum alloys: AA2024 and AA6061,” J. Manuf. Process., Vol. 32, No. 1, pp. 1–10, (2018).

[109] T. Dursun and C. Soutis, “Recent developments in advanced aircraft aluminium alloys,” Mater. Des., Vol. 56, No. 1, pp. 862–871, (2014).

[110] Y. Chen et al., “Macro-galvanic effect and its influence on corrosion behaviors of friction stir welding joint of 7050-T76 Al alloy,” Corros. Sci., Vol. 164, No. 108360, (2020).

[111] S. Sinhmar and D. K. Dwivedi, “Investigation of mechanical and corrosion behavior of friction stir weld joint of aluminium alloy,” Mater. Today Proc., Vol. 18, No. 1, pp. 4542–4548, (2019).

[112] A. Squillace, A. De Fenzo, G. Giorleo, and F. Bellucci, “A comparison between FSW and TIG welding techniques: Modifications of microstructure and pitting corrosion resistance in AA 2024-T3 butt joints,” J. Mater. Process. Technol., Vol. 152, No. 1, pp. 97–105, (2004).

[113] D. Balaji Naik, C. H. Venkata Rao, K. Srinivasa Rao, G. Madhusudan Reddy, and G. Rambabu, “Optimization of friction stir welding parameters to improve corrosion resistance and hardness of AA2219 aluminum alloy welds,” Mater. Today Proc., Vol. 15, No. 1, pp. 76–83, (2019).

[114] S. Maggiolino and C. Schmid, “Corrosion resistance in FSW and in MIG welding techniques of AA6XXX,” J. Mater. Process. Technol., Vol. 197, No. 1–3, pp. 237–240, (2008).

[115] P. Liu, S. Sun, and J. Hu, “Effect of laser shock peening on the microstructure and corrosion resistance in the surface of weld nugget zone and heat-affected zone of FSW joints of 7050 Al alloy,” Opt. Laser Technol., Vol. 112, No. 1, pp. 1–7, (2019).

[116] S. D. Meshram, A. G. Paradkar, G. M. Reddy, and S. Pandey, “Friction stir welding: An alternative to fusion welding for better stress corrosion cracking resistance of maraging steel,” J. Manuf. Process., Vol. 25, No. 1, pp. 94–103, (2017).

[117] H. Jafarlou, H. Mohammadzadeh Jamalian, and M. Tamjidi Eskandar, “Investigation into the role of pin geometry on the corrosion behavior of multi-pass FSWed joints of Al5086 besides applying Al2O3 nanoparticles,” J. Manuf. Process., Vol. 32, No. 1, pp. 425–431, (2018).

[118] N. D. Nam, L. T. Dai, M. Mathesh, M. Z. Bian, and V. T. H. Thu, “Role of friction stir welding - Traveling speed in enhancing the corrosion resistance of aluminum alloy,” Mater. Chem. Phys., Vol. 173, No. 1, pp. 7–11, (2016).

[119] S. Sinhmar and D. K. Dwivedi, “Enhancement of mechanical properties and corrosion resistance of friction stir welded joint of AA2014 using water cooling,” Mater. Sci. Eng. A, Vol. 684, No. 1, pp. 413–422, (2017).

[120] S. Sinhmar and D. K. Dwivedi, “A study on corrosion behavior of friction stir welded and tungsten inert gas welded AA2014 aluminium alloy,” Corros. Sci., Vol. 133, No. 1, pp. 25–35, (2018).

[121] G. D’Urso, C. Giardini, S. Lorenzi, M. Cabrini, and T. Pastore, “The influence of process parameters on mechanical properties and corrosion behaviour of friction stir welded aluminum joints,” Procedia Eng., Vol. 207, No. 1, pp. 591–596, (2017).

[122] Y. Peng, C. Shen, Y. Zhao, and Y. Chen, “Comparison of Electrochemical Behaviors between FSW and MIG Joints for 6082 Aluminum Alloy,” Xiyou Jinshu Cailiao Yu Gongcheng/Rare Met. Mater. Eng., Vol. 46, No. 2, pp. 344–348, (2017).

[123] N. S. M. Nasir, M. K. A. A. Razab, S. Mamat, and M. I. Ahmad, “Review on Welding Residual Stress,” ARPN J. Eng. Appl. Sci., Vol. 11, No. 9, pp. 6166–6175, 2016.

[124] L. Fratini and B. Zuccarello, “An analysis of through-thickness residual stresses in aluminium FSW butt joints,” Int. J. Mach. Tools Manuf., Vol. 46, No. 6, pp. 611–619, (2006).

[125] T. Sun, M. J. Roy, D. Strong, P. J. Withers, and P. B. Prangnell, “Comparison of residual stress distributions in conventional and stationary shoulder high-strength aluminum alloy friction stir welds,” J. Mater. Process. Technol., Vol. 242, No. 1, pp. 92–100, (2017).

[126] J. Schwinn and M. Besel, “Determination of residual stresses in tailored welded blanks with thickness transition for crack assessment,” Eng. Fract. Mech., Vol. 208, No. 1, pp. 209–220, (2019).

[127] Y. Zhan, Y. Li, E. Zhang, Y. Ge, and C. Liu, “Laser ultrasonic technology for residual stress measurement of 7075 aluminum alloy friction stir welding,” Appl. Acoust., Vol. 145, No.1, pp. 52–59, (2019).

[128] S. El Mouhri, H. Essoussi, S. Ettaqi, and S. Benayoun, “Relationship between Microstructure, Residual Stress and Thermal Aspect in Friction Stir Welding of Aluminum AA1050,” Procedia Manuf., Vol. 32, No.1, pp. 889–894, (2019).

[129] V. Richter-Trummer, E. Suzano, M. Beltrão, A. Roos, J. F. dos Santos, and P. M. S. T. de Castro, “Influence of the FSW clamping force on the final distortion and residual stress field,” Mater. Sci. Eng. A, Vol. 538, No. 1, pp. 81–88, (2012).

[130] T. Sun, A. P. Reynolds, M. J. Roy, P. J. Withers, and P. B. Prangnell, “The effect of shoulder coupling on the residual stress and hardness distribution in AA7050 friction stir butt welds,” Mater. Sci. Eng. A, Vol. 735, No. 1, pp. 218–227, (2018).

[131] L. Buglioni, L. N. Tufaro, and H. G. Svoboda, “Thermal Cycles and Residual Stresses in FSW of Aluminum Alloys: Experimental Measurements and Numerical Models,” Procedia Mater. Sci., Vol. 9, No. 1, pp. 87–96, (2015).

[132] M. O. H. Amuda and S. Mridha, “Comparative evaluation of grain refinement in AISI 430 FSS welds by elemental metal powder addition and cryogenic cooling,” Mater. Des., Vol. 35, No. 1, pp. 609–618, (2012).

[133] O. Hatamleh, M. Hill, S. Forth, and D. Garcia, “Fatigue crack growth performance of peened friction stir welded 2195 aluminum alloy joints at elevated and cryogenic temperatures,” Mater. Sci. Eng. A, Vol. 519, No. 1–2, pp. 61–69, (2009).

[134] O. Hatamleh, R. S. Mishra, and O. Oliveras, “Peening effects on mechanical properties in friction stir welded AA 2195 at elevated and cryogenic temperatures,” Mater. Des., Vol. 30, No. 8, pp. 3165–3173, (2009).

[135] M. S. Khorrami, M. Kazeminezhad, Y. Miyashita, N. Saito, and A. H. Kokabi, “Influence of ambient and cryogenic temperature on friction stir processing of severely deformed aluminum with SiC nanoparticles,” J. Alloys Compd., Vol. 718, No. 1, pp. 361–372, (2017).

[136] M. S. Khorrami, M. Kazeminezhad, Y. Miyashita, N. Saito, and A. H. Kokabi, “Influence of ambient and cryogenic temperature on friction stir processing of severely deformed aluminum with SiC nanoparticles,” J. Alloys Compd., Vol. 718, No. 1, pp. 361–372, (2017).

[137] S. Singh and G. Dhuria, “Investigation of post weld cryogenic treatment on weld strength in friction stir welded dissimilar aluminium alloys AA2014-T651 and AA7075-T651,” Mater. Today Proc., Vol. 4, No. 8, pp. 8866–8873, (2017).

[138] J. Wang, R. Fu, Y. Li, and J. Zhang, “Effects of deep cryogenic treatment and low-temperature aging on the mechanical properties of friction-stir-welded joints of 2024-T351 aluminum alloy,” Mater. Sci. Eng. A, Vol. 609, No. 1, pp. 147–153, (2014).

[139] Y. Wang, R. Fu, L. Jing, Y. Li, and D. Sang, “Grain refinement and nanostructure formation in pure copper during cryogenic friction stir processing,” Mater. Sci. Eng. A, Vol. 703, No. 1, pp. 470–476, (2017).

[140] D. Zhemchuzhnikova, S. Malopheyev, S. Mironov, and R. Kaibyshev, “Cryogenic properties of Al-Mg-Sc-Zr friction-stir welds,” Mater. Sci. Eng. A, Vol. 598, No. 1, pp. 387–395, (2014).

[141] N. Ferreira, J. S. Jesus, J. A. M. Ferreira, C. Capela, J. M. Costa, and A. C. Batista, “Effect of bead characteristics on the fatigue life of shot peened Al 7475-T7351 specimens,” Int. J. Fatigue, Vol. 134, No.  105521, (2020).

[142] P. Liu, S. Sun, and J. Hu, “Effect of laser shock peening on the microstructure and corrosion resistance in the surface of weld nugget zone and heat-affected zone of FSW joints of 7050 Al alloy,” Opt. Laser Technol., Vol. 112, No. 1, pp. 1–7, (2019).

[143] Y. Sano, K. Masaki, T. Gushi, and T. Sano, “Improvement in fatigue performance of friction stir welded A6061-T6 aluminum alloy by laser peening without coating,” Mater. Des., Vol. 36, No. 1, pp. 809–814, (2012).

[144] M. H. Shojaeefard, A. Khalkhali, M. Akbari, and P. Asadi, “Investigation of friction stir welding tool parameters using FEM and neural network,” Proc. Inst. Mech. Eng. Part L J. Mater. Des. Appl., Vol. 229, No. 3, pp. 209–217, (2015).

[145] D. Devaiah, K. Kishore, and P. Laxminarayana, “Optimal FSW process parameters for dissimilar aluminium alloys (AA5083 and AA6061) Using Taguchi Technique,” Mater. Today Proc.,Vol. 5, No. 2, pp. 4607–4614, (2018).

[146] M. W. Dewan, D. J. Huggett, T. Warren Liao, M. A. Wahab, and A. M. Okeil, “Prediction of tensile strength of friction stir weld joints with adaptive neuro-fuzzy inference system (ANFIS) and neural network,” Mater. Des., Vol. 92, No. 1, pp. 288–299, (2016).

[147] R. Teimouri and H. Baseri, “Forward and backward predictions of the friction stir welding parameters using fuzzy-artificial bee colony-imperialist competitive algorithm systems,” J. Intell. Manuf., Vol. 26, No. 2, pp. 307–319, (2015).

[148] N. F. Alkayem, B. Parida, and S. Pal, “Optimization of friction stir welding process parameters using soft computing techniques,” Soft Comput., Vol. 21, No. 23, pp. 7083–7098, (2017).

[149] R. Padmanaban, V. Balusamy, V. Saikrishna, and K. Gopath Niranthar, “Simulated annealing based parameter optimization for Friction Stir Welding of dissimilar aluminum alloys,” Procedia Eng., Vol. 97, No. 1, pp. 864–870, (2014).

[150] S. K. Gupta, K. N. Pandey, and R. Kumar, “Artificial intelligence-based modelling and multi-objective optimization of friction stir welding of dissimilar AA5083-O and AA6063-T6 aluminium alloys,” Proc. Inst. Mech. Eng. Part L J. Mater. Des. Appl., vol. 232, No. 4, pp. 333–342, (2018).

[151] T. A. Shehabeldeen, J. Zhou, X. Shen, Y. Yin, and X. Ji, “Comparison of RSM with ANFIS in predicting tensile strength of dissimilar friction stir welded AA2024 -AA5083 aluminium alloys,” Procedia Manuf., Vol. 37, No. 1, pp. 555–562, (2019).

[152] N. Rajamanickam, V. Balusamy, P. R. Thyla, and G. H. Vignesh, “Numerical simulation of thermal history and residual stresses in friction stir welding of Al 2014-T6,” J. Sci. Ind. Res. (India)., Vol. 68, No. 3, pp. 192–198, (2009).

[153] H. W. Zhang, Z. Zhang, and J. T. Chen, “The finite element simulation of the friction stir welding process,” Mater. Sci. Eng. A, Vol. 403, No. 1–2, pp. 340–348, (2005).

[154] L. Long, G. Chen, S. Zhang, T. Liu, and Q. Shi, “Finite-element analysis of the tool tilt angle effect on the formation of friction stir welds,” J. Manuf. Process., Vol. 30, pp. 562–569, (2017).

[155] P. V. Chandra Sekhara Rao, E. Mounika, and G. Vikram, “Process parameters optimization on FSW of Polycarbonate and AA6061,” Mater. Today Proc., Vol. 19, No. 2, pp. 637–641, (2019).

[156] N. A. Muhammad, C. S. Wu, and W. Tian, “Effect of ultrasonic vibration on the intermetallic compound layer formation in Al/Cu friction stir weld joints,” J. Alloys Compd., Vol. 785, No. 1, pp. 512–522, (2019).

[157] M. Ambekar and J. Kittur, “Multiresponse optimization of friction stir welding process parameters by an integrated WPCA-ANN-PSO approach,” Mater. Today Proc., Vol. 27, No. 1, pp. 363–368, (2020).

[158] B. S. Taysom, C. D. Sorensen, and J. D. Hedengren, “Dynamic modeling of friction stir welding for model predictive control,” J. Manuf. Process., Vol. 23, No. 1, pp. 165–174, (2016).

[159] G. Chen et al., “Effects of pin thread on the in-process material flow behavior during friction stir welding: A computational fluid dynamics study,” Int. J. Mach. Tools Manuf., Vol. 124, No. 1, pp. 12–21, (2018).

[160] S. Sree Sabari, S. Malarvizhi, V. Balasubramanian, and G. Madusudhan Reddy, “Experimental and numerical investigation on under-water friction stir welding of armour grade AA2519-T87 aluminium alloy,” Def. Technol., Vol. 12, No. 4, pp. 324–333, (2016).

[161] J. H. Kim, D. S. Jo, and B. M. Kim, “Hardness prediction of weldment in friction stir welding of AA6061 based on numerical approach,” Procedia Eng., Vol. 207, No. 1, pp. 586–590, (2017).

[162] S. Zhang et al., “Numerical analysis and analytical modeling of the spatial distribution of heat flux during friction stir welding,” J. Manuf. Process., Vol. 33, No. 1, pp. 245–255, (2018).

[163] R. Rzaev, A. Dzhalmukhambetov, A. Chularis, and A. Valisheva, “Mathematical Modeling of Process of the Friction Stir Welding,” Mater. Today Proc., Vol. 11, No. 1, pp. 591–599, (2019).

[164] S. Sudhagar, M. Sakthivel, P. J. Mathew, and S. A. A. Daniel, “A multi criteria decision making approach for process improvement in friction stir welding of aluminium alloy,” Meas. J. Int. Meas. Confed., Vol. 108, No. 1, pp. 1–8, (2017).

[165] A. Heidarzadeh, S. Mironov, R. Kaibyshev, G. Cam, A. Simar, A. Gerlich, F. Khodabakhshi, A. Mostafaei, D.P. Field, J.D. Robson, A. Deschamps, P.J. Withers, “Friction stir welding/processing of metals and alloys: A comprehensive review on microstructural evolution,” Progress in Materials Science, No. 100752, (2020).

[166] X. Meng, Y. Huang, J. Cao, J. Shen, J.F. dos Santos, “Recent progress on control strategies for inherent issues in friction stir welding,” Progress in Materials Science, Volume 115, No. 100706, (2021).

[167] R.S. Mishra, Z.Y. Ma, “Friction stir welding and processing, Materials Science and Engineering: R: Reports,” Volume 50, No. 1–2, pp. 1-78, (2005).

آمار
تعداد مشاهده مقاله: 1,956
تعداد دریافت فایل اصل مقاله: 1,104


سامانه مدیریت نشریات علمی. طراحی و پیاده سازی از سیناوب