تعداد نشریات | 11 |
تعداد شمارهها | 213 |
تعداد مقالات | 2,133 |
تعداد مشاهده مقاله | 2,928,910 |
تعداد دریافت فایل اصل مقاله | 2,142,538 |
Effects of temperature gradient magnitude on bending angle in laser forming process of aluminium alloy sheets | ||
Journal of Computational & Applied Research in Mechanical Engineering (JCARME) | ||
مقاله 2، دوره 5، شماره 2، شهریور 2016، صفحه 97-109 اصل مقاله (2.45 M) | ||
نوع مقاله: Research Paper | ||
شناسه دیجیتال (DOI): 10.22061/jcarme.2016.423 | ||
نویسندگان | ||
Amir H. Roohi1؛ H. Moslemi Naeini* 2؛ M. Hoseinpour Gollo3؛ J. Shahbazi Karami3؛ Sh. Imani Shahabad1 | ||
1Department of Mechanical Engineering, Faculty of Engineering, Tarbiat Modares University, Tehran, I.R. Iran | ||
2Department of Mechanical Engineering, Faculty of Engineering, Tarbiat Modares University, P.O.Box 14115/143, Tehran, I.R. Iran | ||
3Department of Mechanical Engineering, Shahid Rajaee Teacher Training University (SRTTU), Lavizan, Tehran, Iran | ||
تاریخ دریافت: 04 مهر 1394، تاریخ بازنگری: 08 آذر 1395، تاریخ پذیرش: 16 آذر 1394 | ||
چکیده | ||
Laser forming is a thermal forming process which uses laser beam irradiation to produce the desired final forms. In this article, the effect of temperature gradient across Al 6061-T6 aluminum sheets on bending angle is studied. Input parameters including laser power, scan velocity, beam diameter, and sheet thickness are the effective process parameters which influence the temperature gradient. Thus, a set of 81 numerical simulations based on a full factorial design with varying parameters is carried out and temperature gradient across the sheet thickness is measured. Effects of each input parameter on temperature gradient are determined using analysis of variance. Also, an equation is derived which predicts the temperature gradient for any arbitrary input parameter. The validity of the equation is done by comparing actual and predicted results. Numerical simulation is validated by experimental tests, which show a very close agreement. Finally, the effects of temperature gradient for three different sheet thicknesses on a final bending angle are derived. Results demonstrate that increase in temperature gradient across sheet thickness leads to increase in bending angle. | ||
کلیدواژهها | ||
Laser forming process؛ Aluminum alloy sheet؛ Temperature gradient؛ Bending angle؛ Process parameters | ||
مراجع | ||
[1] X. Zhang, Laser-assisted High Precision Bending and its Applications, Ph.D. Thesis, Purdue University, (2004).
[2] M. Geiger, and F. Vollertsen, "The Mechanisms of Laser Forming", CIRP Annals - Manufacturing Technology, Vol. 42, No. 1, pp. 301-304, (1993).
[3] W. Shichun, and Z. Jinsong, "An experimental study of laser bending for sheet metals", Journal of Materials Processing Technology, Vol. 110, No. 2, pp. 160-163, (2001).
[4] Y. Guan, S. Sun, G. Zhao, and Y. Luan, "Influence of material properties on the laser-forming process of sheet metals", Journal of Materials Processing Technology, Vol. 167, No. 1, pp. 124-131, (2005).
[5] M. S. Che Jamil, M. A. Sheikh, and L. Li, "A study of the effect of laser beam geometries on laser bending of sheet metal by buckling mechanism", Journal of Optics & Laser Technology, Vol. 43, No. 1, pp. 183-193, (2011).
[6] H. Shen, and Z. Yao, "Study on mechanical properties after laser forming", Journal of Optics and Lasers in Engineering, Vol. 47, No. 1, pp. 111-117, (2009).
[7] J. Liu, S. Sun, Y. Guan, and Z. Ji, "Experimental study on negative laser bending process of steel foils", Journal of Optics and Lasers in Engineering, Vol. 48, No. 1, pp. 83-88, (2010).
[8] D. Wu, Q. Zhang, G. Ma, Y. Guo, and D. Guo, "Laser bending of brittle materials", Journal of Optics and Lasers in Engineering, Vol. 48, No. 4, pp. 405-410, (2010).
[9] F. Quadrini, A. Guglielmotti, E. A. Squeo, and V. Tagliaferri, "Laser forming of open-cell aluminium foams", Journal of Materials Processing Technology, Vol. 210, No. 11, pp. 1517-1522, (2010)
[10] S. M. Knupfer, and A. J. Moore, "The effects of laser forming on the mechanical and metallurgical properties of low carbon steel and aluminium alloy samples", Journal of Materials Science and Engineering: A, Vol. 527, No. 16-17, pp. 4347-4359, (2010)
[11] X. -Y. WANG, W. -X. XU, W. -J. XU, Y. -F. HU, Y. -D. LIANG, and L. -J.WANG, "Simulation and prediction in laser bending of silicon sheet", Transactions of Nonferrous Metals Society of China, Vol. 21, pp. 188-193, (2011).
[12] Y. Shi, Y. Liu, P. Yi, and J. Hu, "Effect of different heating methods on deformation of metal plate under upsetting mechanism in laser forming", Journal of Optics & Laser Technology, Vol. 44, No. 2, pp. 486-491, (2012)
[13] S. Shekhar Chakraborty, V. Racherla, and A. Kumar Nath, "Parametric study on bending and thickening in laser forming of a bowl shaped surface" Journal of Optics and Lasers in Engineering, Vol. 50, No. 11, pp. 1548-1558, (2012)
[14] K. Maji, D. K. Pratihar, and A.K. Nath, "Experimental investigations and statistical analysis of pulsed laser bending of AISI 304 stainless steel sheet", Journal of Optics & Laser Technology, Vol. 49, pp. 18-27, (2013).
[15] D. P. Shidid, M. H. Gollo, M. Brandt, and M. Mahdavian, "Study of effect of process parameters on titanium sheet metal bending using Nd: YAG laser", Journal of Optics & Laser Technology, Vol. 47, pp. 242-247, (2013).
[16] J. Kim, and S. Na, "3D laser-forming strategies for sheet metal by geometrical information", Journal of Optics & Laser Technology, Vol. 41, No. 6, pp. 843-852, (2009).
[17] A. H. Roohi, M. H. Gollo, and H. M. Naeini, "External force-assisted laser forming process for gaining high bending angles", Journal of Manufacturing Processes, Vol. 14, No. 3, pp. 269-276, (2012).
[18] A. H. Roohi, M. H. Naeini, M. H. Gollo, M. Soltanpour, and M. Abbaszadeh, "On the random-based closed-cell metal foam modeling and its behavior in laser forming process", Journal of Optics & Laser Technology, Vol. 72, pp. 53-64, (2015).
[19] B. S. Yilbas, and S. S. Akhtar, "Laser bending of metal sheet and thermal stress analysis", Journal of Optics & Laser Technology, Vol. 61, pp. 34-44, (2014).
[20] H. Shen, M. Ran, J. Hu, and Z. Yao, "An experimental investigation of underwater pulsed laser forming", Journal of Optics and Lasers in Engineering, Vol. 62, pp. 1-8, (2014).
[21] A. H. Roohi, H. M. Naeini, and M. H. Gollo, "An experimental investigation of parameters effect on laser forming of Al6061-T6 sheets", Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials Design and Applications, (2015).
[22] M. Safari, and M. Farzin, "Experimental investigation of laser forming of a saddle shape with spiral irradiating scheme", Journal of Optics & Laser Technology, Vol. 66, pp. 146-15, (2015).
[23] X. Y. Wang, J. Wang, W. J. Xu, and D. M. Guo, "Scanning path planning for laser bending of straight tube into curve tube", Journal of Optics & Laser Technology, Vol. 56, pp. 43-51, (2014).
[24] G. N. Labeas, "Development of a local three-dimensional numerical simulation model for the laser forming process of aluminium components:, Journal of Materials Processing Technology, Vol. 207, No. 1–3, pp. 248-257, (2008).
[25] M. Awang, V. Mucino, Z. Feng, and S. David, "Thermo-Mechanical Modeling of Friction Stir Spot Welding (FSSW) Process: Use of an Explicit Adaptive Meshing Scheme", SAE 2005 World Congress & Exibition, (2005).
[26] M. Hoseinpour Gollo, S. M. Mahdavian, H. Moslemi Naeini, "Statistical analysis of parameter effects on bending angle in laser forming process by pulsed Nd:YAG laser", Journal of Optics & Laser Technology, Vol. 43, No. 3, pp. 475-482, (2011).
[27] S. P. Edwardson, E. Abed, C. Carey, K. Edwards, G. Dearden, and K. Watkins, "Factors influencing the bend per pass in multi-pass laser forming", Proceedings of the 5th LANE 1, pp. 557-568, (2007).
[28] S. P. Edwardson, E. Abed, K. Bartkowiak, G. Dearden, and K. G. Watkins, "Geometrical influences on multi-pass laser forming", Journal of Physics D: Applied Physics, Vol. 39, No. 2, pp. 382, (2006). | ||
آمار تعداد مشاهده مقاله: 2,347 تعداد دریافت فایل اصل مقاله: 2,682 |