دانشگاه تربیت دبیر شهید رجائی
انتشارات دانشگاه تربیت دبیر شهید رجائی

  اخبار و اعلانات

 آمار

تعداد نشریات11
تعداد شماره‌ها210
تعداد مقالات2,098
تعداد مشاهده مقاله2,877,246
تعداد دریافت فایل اصل مقاله2,085,023
SLN, Jayasimha, Bawge, Ganapathy, H.P., Raju. (1401). Surface finish characteristics of distinct materials using extrusion honing process. فناوری آموزش, 12(1), 41-50. doi: 10.22061/jcarme.2021.7797.2042
Jayasimha SLN; Ganapathy Bawge; Raju H.P.. "Surface finish characteristics of distinct materials using extrusion honing process". فناوری آموزش, 12, 1, 1401, 41-50. doi: 10.22061/jcarme.2021.7797.2042
SLN, Jayasimha, Bawge, Ganapathy, H.P., Raju. (1401). 'Surface finish characteristics of distinct materials using extrusion honing process', فناوری آموزش, 12(1), pp. 41-50. doi: 10.22061/jcarme.2021.7797.2042
SLN, Jayasimha, Bawge, Ganapathy, H.P., Raju. Surface finish characteristics of distinct materials using extrusion honing process. فناوری آموزش, 1401; 12(1): 41-50. doi: 10.22061/jcarme.2021.7797.2042

Surface finish characteristics of distinct materials using extrusion honing process

Journal of Computational & Applied Research in Mechanical Engineering (JCARME)
مقاله 4، دوره 12، شماره 1 - شماره پیاپی 23، آبان 2022، صفحه 41-50    اصل مقاله (615.6 K)
نوع مقاله: Research Paper
شناسه دیجیتال (DOI): 10.22061/jcarme.2021.7797.2042
نویسندگان
Jayasimha SLN* 1؛ Ganapathy Bawge2؛ Raju H.P.2
1Department of Mechanical Engineering, P.E.S College of Engineering, Mandya-571401
2Department of Mechanical Engineering, P.E.S College of Engineering, Mandya-571401
تاریخ دریافت: 29 بهمن 1399،  تاریخ بازنگری: 03 آبان 1400،  تاریخ پذیرش: 12 آبان 1400 
چکیده
Traditional methods of finishing like grinding, lapping, and honing are limited to finishing of vital shapes such as flat and circular. These conventional methods are lagging for processing components that are fabricated by hard materials, involving complicated profiles in particular. Hence, it is essential to explore a finishing process, which addresses wide applications, better accuracy, higher efficiency, consistent quality and economy in finishing complex shaped parts. So, a new precision finishing process like extrusion honing has been implemented for polishing from several microns to the nano level. This work aims to assess the influence of a number of abrasive media passes on the surface integrity of aluminum, copper, and titanium grade-2 materials. The study has been performed by adopting an abrasive 36 mesh size with a concentration of 40% followed by 10 abrasive media passes. The influence of these process parameters has been studied in analyzing the roughness characteristics Ra, Rmax, Rz, and Rmax/Ra and the nature of surface induced by SEM characterization for the metals of consideration using the extrusion honing process.
کلیدواژه‌ها
Extrusion honing؛ Surface finish؛ Material removal؛ Abrasives
مراجع
[1] J. Rhoades, “Abrasive flow machining: A case study”,  J. Mater. Proc. Tech., Vol. 28, No. 1–2, pp. 107–116, (1991).

[2] Zhen Zheng, Ke Hua Zhang, Jin Fu Ding, Zeng Hao Fang and Li Ben He, “The prediction of material removal and surface roughness of work piece during abrasive flow machining”, Key Engg. Mater. Vol. 579–580, No. 1, pp. 70–75, (2014).

[3] R.Loveless, R.E. Williams, and K.P Rajurkar, “A study of the effects of abrasive flow finishing on various machined surfaces”, J. Mater. Process. Technol., Vol. 47, No. 1–2, pp. 133–151, (1994).

[4] K. Jain, and S.G. Adsul, “Experimental investigations into abrasive flow machining (AFM)”, Int. J. Mach. Tools Manuf., Vol. 40, No. 7, pp. 1003–1021, (2000).

[5] P. Raju, K. Narayanasamy, G. Srinivasa, and R.Krishnamurthy, “Characteristics of extrude honed SG iron internal primitives”, J. Matr. Process. Technol., Vol. 166, No. 3, pp. 455–464, (2005).

[6] K. Subramanian, “Finishing methods using multipoint cutting edges”, ASM Hand Book Surface Eng., Vol. 5, No. 1, pp. 91–109, (1994).

[7] Inasaki, H.K. Tonshof, and T.D. Howes, “Abrasive machining in the future”, CIRP Annals, Vol. 42, No. 2, pp. 723–732, (1993).

[8] Buj-Corral, Joan Vivancos-Calvet, and Milton Coba Salcedo, “Modelling of surface finish and material removal rate in rough honing”, Precs. Eng., Vol. 38, No. 1, pp. 100–108, (2014).

[9] Henrique Caetano Barros, Cristiano Rafael Schramm, Sinesio Domingues Franco, Luciano Jose Arantes, and Rosenda Valdes Arencibia, “Effect of grain size and number of strokes on Rk parameters and emptiness coefficient in honing process”, Int. J. Adv. Manuf. Technol., Vol. 103, No. 9–12, pp. 3717–3737, (2019).

[10] Ravi Sankar, J.Ramkumar, and V.K. Jain, “Experimental investigation and mechanism of material removal in nano finishing of MMCs using abrasive flow finishing (AFF) process”, Wear, Vol. 266, No. 7–8, pp. 688–698, (2009).

[11] D. Sudhakara, S. Suresh, and B. Vinod “Experimental Study on abrasive flow machining (AFM): New approach for investigation on nano SiC in the improvement of material removal and surface finishing”, Bio-Tribo-Corr., Vol. 6, No. 1 pp. 1–12, (2020).

[12] Singh and Sushil Mittal, “Effect of process variables on material removal rate during finishing of Al-6061 alloy using abrasive flow machining”, Int. J. Curr. Eng. Tech., Vol. 5, No. 4, pp. 2449–2553, (2015).

[13] K. Gorana, V.K. Jain and, G.K. Lal, “Experimental investigation into cutting forces and active grain density during abrasive flow machining”, Int. J. Mach. Tools Manuf., Vol. 44, No. 2,  pp. 201–211, (2004).

[14] K. Sushil, Vinod, and Kumar Harmesh, “Multi-objective optimization of process parameters involved in micro-finishing of Al/SiC MMCs by abrasive flow machining process”, J. Matr. Desi. Appl., Vol. 232, No. 4, pp. 319–332, (2016).

[15] Kenda, F. Pusavec, and G. Kermouche, “Surface integrity in abrasive flow machining of hardened tool steel AISI D2”, Procedia. Eng., Vol. 19, No. 1, pp. 172–177, (2011).

[16] Kenda, J. Duhovnik, and J. Tavcar, “Abrasive flow machining applied to plastic gear matrix polishing”, Int. J. Adva. Manuf. Tech., Vol. 71, No. 1–4, pp. 141–151, (2014).

[17] H.P. Raju, V.R. Devadath, and N.L. Murali Krishna, “Extrusion honed surface characteristics of Inconel 600”, Int. J. Eng. Res. Appl., Vol. 3, No. 6, pp. 1338–1343, (2013).

[18]  K.N. Lingaraju, and H.P. Raju, “Surface finishing using extrusion honing process on Monel-400”, Int. J. Eng. Res. Appl., Vol. 7, No. 12, pp. 52–56, (2017).

[19] N.L. Murali Krishna, and H.P. Raju, “Extrusion honed surface characteristics of Inconel 625 fabricated by EDM for square shape”,  Int. J. Eng. Res. Appl., Vol. 4, No. 6, pp. 68–72, (2014).

http://www.ijera.com/pages/v4no6(v3).html

[20]  R.E. Williams and K.P. Rajurkar, “Stochastic modelling and analysis of abrasive flow machining”, J. Eng.  Ind.”, Vol. 114, No. 1, pp. 74–81, (1992).

[21] C. Sandeep, and Sushil Mittal, “Experimental investigation of machining parameters for AFM using round shaped of AISI D2”,  Int. J. Curr. Eng. Tech., Vol. 4, No. 3, pp. 2158–2161, (2014).

[22] V. B. Patil, Amol S. Bhanage, and Rajat S.Patil, “Analysis and optimization of process parameters of AFM process for super finishing of non-ferrous material nozzle”, Apld. Mech. Mater., Vol. 612, No. 1, pp. 97–104, (2014).

[23] H.S. Mali, and A. Manna, “Optimum selection of abrasive flow machining conditions during fine finishing of Al/15 wt% SiC–MMC using Taguchi method”, Int. J Adva. Manuf. Tech., Vol. 50, No. 1, pp. 1013–1024, (2010).

[24] M. K. Sushil, Kumar Vinod, and Kumar Harmesh, “Experimental investigation and optimization of process parameters of Al/SiC MMCs finished by abrasive flow machining”,  Mater. Manuf. Proc., Vol. 30, No. 7, pp. 902–911, (2015).

[25] Rupalika, and Kalipada Maity, “Simulation of abrasive flow machining process for 2D and 3D mixture models”, Frontiers Mech. Eng., Vol. 10, No. 4, pp. 424–432, (2015).

[26] K. Jain, and V.K. Jain, “Stochastic simulation of active grain density in abrasive flow machining”, J. Mater. Proc. Tech., Vol. 152, No. 1, pp. 17–22, (2004).

[27] L. Petri, Richard E. Billo, and Bopaya Bidanda, “A neural network process model for abrasive flow machining operations”, J. Manuf Sys., Vol. 17, No. 1, pp. 52–64, (1998).

[28] K. Jain, V.K. Jain, and P.K. Kalra, “Modelling of abrasive flow machining process: a neural network approach”, Wear, Vol. 231, No. 2, pp. 242–248, (1999).

[29] K Jain, and Vijay Kumar Jain, “Optimum selection of machining conditions in abrasive flow machining using neural network”, J. Mater. Proc. Tech., Vol. 108, No. 1, pp. 62–67, (2000).

[30] R.Devadath, and H.P.Raju, “Prediction of material removal in extrusion honing of hastelloy C22 using artificial neural network”, Appl. Mech. Mater., Vol. 895, No. 1, pp. 32–37, (2019).

[31] Bremerstein, Annegret Potthoff, Alexander Michaelis, Christian Schmiedel, Eckart Uhlmann, Bernhard Blug, and Tobias Amann, “Wear of abrasive media and its effect on abrasive flow machining results”, Wear, Vol. 342–343, No. 1, pp. 44–51, (2015).

[32] Santhosh Kumar, and Somashekhar S.Hiremath, “Finishing of multiple components and surface characterization”, Am. J. Mater Sci. Appl., Vol. 5, No. 1, pp. 1–8, (2017).  

[33]  M. L. Naduvinamani, H.P.Raju and  K. R. Swethagirish, P.Pradeep Kumar, “Investigation on the surface characteristics of copper using extrusion honing process”, Int. J. Adv. Res. Engg, Sci.  Tech., Vol. 4, No. 9, pp.106–113, (2017).

[34] H.P.Raju and B.P. Sreenivasa Murthy, “Investigation into the super finishing of hole surface of titanium grade-2 using one-way extrusion honing process”,  Int, J. Res. Appl. Sci. Engg. Tech., Vol. 7, No. 7, pp. 171–177. (2019).

 

آمار
تعداد مشاهده مقاله: 636
تعداد دریافت فایل اصل مقاله: 428


سامانه مدیریت نشریات علمی. طراحی و پیاده سازی از سیناوب