آمار

تعداد نشریات11
تعداد شماره‌ها228
تعداد مقالات2,320
تعداد مشاهده مقاله3,634,636
تعداد دریافت فایل اصل مقاله2,672,282
Lexian, Hossein, Gholampour Darzi, Javad, Alaei, Mohammad Hossein, Khalife Soltani, Seyed Ali. (1403). Experimental study of milling forces in high-speed milling of bidirectional c/c composite and development of a quadratic model for this reason. فناوری آموزش, 14(2), 217-229. doi: 10.22061/jcarme.2024.11014.2452
Hossein Lexian; Javad Gholampour Darzi; Mohammad Hossein Alaei; Seyed Ali Khalife Soltani. "Experimental study of milling forces in high-speed milling of bidirectional c/c composite and development of a quadratic model for this reason". فناوری آموزش, 14, 2, 1403, 217-229. doi: 10.22061/jcarme.2024.11014.2452
Lexian, Hossein, Gholampour Darzi, Javad, Alaei, Mohammad Hossein, Khalife Soltani, Seyed Ali. (1403). 'Experimental study of milling forces in high-speed milling of bidirectional c/c composite and development of a quadratic model for this reason', فناوری آموزش, 14(2), pp. 217-229. doi: 10.22061/jcarme.2024.11014.2452
Lexian, Hossein, Gholampour Darzi, Javad, Alaei, Mohammad Hossein, Khalife Soltani, Seyed Ali. Experimental study of milling forces in high-speed milling of bidirectional c/c composite and development of a quadratic model for this reason. فناوری آموزش, 1403; 14(2): 217-229. doi: 10.22061/jcarme.2024.11014.2452

Experimental study of milling forces in high-speed milling of bidirectional c/c composite and development of a quadratic model for this reason

Journal of Computational & Applied Research in Mechanical Engineering (JCARME)
مقاله 4، دوره 14، شماره 2 - شماره پیاپی 28، فروردین 2025، صفحه 217-229    اصل مقاله (1.18 M)
نوع مقاله: Research Paper
شناسه دیجیتال (DOI): 10.22061/jcarme.2024.11014.2452
نویسندگان
Hossein Lexian* ؛ Javad Gholampour Darzi؛ Mohammad Hossein Alaei؛ Seyed Ali Khalife Soltani
Faculty of Materials and Manufacturing Technologies, Malek Ashtar University of Technology (MUT), Tehran, Iran
تاریخ دریافت: 31 خرداد 1403،  تاریخ بازنگری: 21 آبان 1403،  تاریخ پذیرش: 26 آبان 1403 
چکیده
This research investigates the effect of feed rate, cutting speed, and orientation of fabric layers on milling forces in high-speed milling of bidirectional C/C composite using the Al2O3 grinding tool in order to decrease the machining time and increase the tool life based on the response surface method (RSM). For this reason, the above-mentioned parameters were assumed as the input parameters which their effects were investigated on the machining forces (using a milling dynamometer) and tool wear using the central composite design of RSM. Two quadratic models were developed to predict normal and tangential forces in high-speed milling of bidirectional C/C composite. The developed models were then evaluated using three experiments. The results also showed that the orientation of the composite layers has the greatest effect on the milling forces and tool wear after which the tool cutting speed and feed rate respectively. The lowest milling forces were observed at the orientation of (0°,90°), a feed rate of 0.5 m/min, and the cutting speed of 4521.6 m/min.
کلیدواژه‌ها
Carbon-carbon؛ Feed rate؛ Cutting speed؛ Machining forces؛ Tool wear
مراجع
[1] L. Zhong, L. Guo, Y. Li, C. Wang "Local anti-ablation modification of uneven-density C/C composites with the ZrC-SiC", Mater. Charact., Vol. 198, pp. 112722, (2023).

[2] Y. Tang, Y. Ren, W. Zhao, Z. Zhou,  "Mechanical properties of all-C/C composite hybrid bonded/bolted joints", J. Reinf. Plast. Compos., Vol. 42, No. 7, pp. 377-390, (2023).

[3] Q. Yan, X. Yang, X. Zhang, S. Wu, "Effect of graphitization temperature on microstructure, mechanical and ablative properties of C/C composites with pitch and pyrocarbon dual-matrix", Ceram. Int., Vol. 49, pp. 2860-2870, (2023).

[4] Y. Yu, G. Feng, Y. Jia, H. Li,  "Nanosized (Zr, Hf) O2 coating reinforced by AlN whiskers for the ablation protection of SiC coated C/C composites", J. Eur. Ceram. Soc., Vol. 43, No. 9, pp. 3959-3968, (2023).

[5] C. Scarponi,  "Carbon-carbon composites in aerospace engineering", Advanced Composite Materials for Aerospace Engineering., Woodhead Publishing, Vol. 95, pp. 385-412, (2016).

[6] Y. Wang, L. Guo, Y. Zhang, X. Zhang, H. Ou, J. Sun, "Ablation behaviors and mechanism of ZrC-SiC-Si/SiC-Si double-layered coatings on C/C composite under plasma flame at 3000 °C", Corros. Sci., Vol. 218, pp. 111-120, (2023).

[7] O. Diaz, D. Axinte, "Towards understanding the cutting and fracture mechanism in Ceramic Matrix Composites", Int. J. Mach. Tool. Manu., Vol. 118, pp. 12–25, (2017).

[8] N. Duboust, C. Pinna, "2D and 3D Finite Element models for the edge trimming of CFRP", Procedia CIRP., Vol. 58, pp. 233-238, (2017).

[9] K. Anand, M. Siddharth, V. Sekar, S. Sundaram,  "Impact of Tool Inserts in High-Speed Machining of GFRP Composite Material", Appl. Mech. Mater., Vol. 787, pp. 664 – 668, (2015).

[10] E. Uhlmann, S. Richarz, F. Sammler, R. Hufschmied, "High speed cutting of carbon fibre reinforced plastics", Procedia Manuf.,  Vol. 6, pp.113-123, (2016).

[11] S. Ha, K. Kim, J. Yang, M. Cho, "Influence of cutting temperature on carbon fiber-reinforced plastic composites in high-speed machining", J. Mech. Sci. Technol. , Vol. 31, pp. 1861-1867, (2017).

[12] Y. Roy, K. Gobivel, K. Sekar, S. Kumar, "Impact of Cutting Forces and Chip Microstructure in High-Speed Machining of Carbon Fiber – Epoxy Composite Tube", Arch. Metall. Mater., Vol. 62, No. 3, pp. 1771-1777, (2017).

[13] T. Grilo, R. Paulo, C. Silva, "Experimental delamination analyses of CFRPs using different drill geometries", Compos. Part B Eng., Vol. 45, No. 1, pp. 1344–1350, (2013).

[14] A. Ding, B. Fu, C. Su,  "Experimental studies on drilling tool load and machining quality of C/SiC composites in rotary ultrasonic machining", J. Mater. Process. Technol., Vol. 214, No. 12, pp. 2900-2907, (2014).

[15] C. Shan, X. Lin, D. Cui, Y. Zhao, "Experimental study on end milling of C/C composite", Adv. Mat. Res., Vol. 664, No. 4 pp. 584-589, (2013).

[16] C. Shan, Y. Zhao, D. Cui, "Experimental Study on Ball-end Milling of C/C Composite", Adv. Mat. Res., Vol. 650, No. 3, pp. 139-144, (2013).

[17] C. Shan, X. Lin, X. Wang, J. Yan, D. Cui,  "Defect analysis in drilling needle-punched carbon–carbon composites perpendicular to nonwoven fabrics", Adv. Mech. Eng., Vol. 7, No. 8, pp. 1687814015598494, (2015).

[18] C. Shan, J. Dang, J. Yan, X. Zhang,  "Three-dimensional numerical simulation for drilling of 2.5D carbon/carbon composites", Int. J. Adv. Manuf. Technol., Vol. 93, No. 5, pp. 2985–2996, (2017).

[19] C. Shan, X. Zhang, J. Dang, Y. Yang,  "Rotary ultrasonic drilling of needle-punched carbon/carbon composites: comparisons with conventional twist drilling and high-speed drilling", Int. J. Adv. Manuf. Technol., Vol. 98, No. 1, pp. 189-200, (2018).

[20] C. Shan, S. Zhang, M. Zhang, K. Qin,  "A prediction model of thrust force for drilling of bidirectional carbon fiber–reinforced carbon matrix composites", Sci. Prog., Vol. 103, No. 2, pp. 0036850420925228, (2020).

[21] C. Shan, M. Zhang, Y. Yang, S. Zhang, M. Luo,  "A dynamic cutting force model for transverse orthogonal cutting of unidirectional carbon/carbon composites considering fiber distribution", Compos. Struct., Vol. 251, No. 263, pp. 112668, (2020).

[22] S. Zhang, Y. Li, M. Luo, C. Shan,  "Modelling of nonlinear and dual-modulus characteristics and macro-orthogonal cutting simulation of unidirectional carbon/carbon composites", Compos. Struct., Vol. 280, No. 263, pp. 114928, (2022).

[23] Z. Li, B. Zhao, J. Tong, P. Duan, "Study of carbon/carbon composite material surface morphology on ultrasonic vibration assisted milling", Key Eng. Mater., Vol. 579, No. 1, pp. 181-185, (2014).

[24] M. Schneider, M. Rapp, C. Gauggel, M. Pudłowski, H. Möhring,  "Machinability of C/C-SiC Ceramics for Components in High-Temperature Applications", MIC. Aero. Ind., Vol. 6, No. 1, pp. 114-120, (2021).

[25] J. Liu, G. Chen, C. Ji, X. Qin, H. Li, C. Ren, "An investigation of workpiece temperature variation of helical milling for carbon fiber reinforced plastics (CFRP)", Int. J. Mach. Tools. Manuf., Vol. 86, No. 1, pp. 89-103, (2014).

[26] J. Xu, C. Li, M. Chen, M. Mansori, J. Davim,  "On the analysis of temperatures, surface morphologies and tool wear in drilling CFRP/Ti6Al4V stacks under different cutting sequence strategies", Compos. Struct., Vol. 234, No. 1, pp.111708, (2020).

[27] J. Babu, L. Paul, J. Davim,  "High speed machining of composite materials", HSM. APJ., Vol. 12, No. 978, pp. 63-96, (2020).

[28] H. Attia, A. Sadek, M. Mesherki, "High-speed machining for fiber reinforced plastics. Machining Technology for Composite Materials: Principles and Practice", Woodhead Publishing., Vol. 13, pp. 331-368, (2012).

[29] F. Kahwash, I. Shyha, A. Maheri, "Machining Unidirectional Composites using Single-Point Tools: Analysis of Cutting Forces, Chip Formation and Surface Integrity", Procedia Eng., Vol. 132, No. 1877, pp. 569-576, (2015).

[30] F. Klocke, "Manufacturing Processes 2: Grinding, Honing, Lapping", Springer. (2009).

[31] S. Snape, S. Whittle, P. Sen, E. Rajabally, "Margins of performance in engineering: The requirement for a systematic approach", Proceedings. ICED. 05., Vol. 1, No. 2, pp.548-553, (2005).

 

 

آمار
تعداد مشاهده مقاله: 467
تعداد دریافت فایل اصل مقاله: 355


سامانه مدیریت نشریات علمی. طراحی و پیاده سازی از سیناوب