Journal of Computational & Applied Research in Mechanical Engineering (JCARME)
مقاله 1 ، دوره 10، شماره 2 - شماره پیاپی 20 ، فروردین 2021، صفحه 281-289 634.57 K )
نوع مقاله: Research Paper
شناسه دیجیتال (DOI): 10.22061/jcarme.2019.4397.1530 نویسندگان
Sachin Ghalme* 1 Yogesh Bhalerao 2 Kamlesh Phapale 3 1 Department of Mechanical Engineering, Sandip Institute of Technology and Research Centre, Nashik (MS), India2 Mechanical Engineering & Design, School of Engineering, University of East Anglia, United Kingdom3 Deputy Manager, Kalyani Center for Technology & Innovation, Bharat Forge Ltd., Pune (MS), India
تاریخ دریافت : 26 آبان 1397 ،
تاریخ بازنگری : 26 اردیبهشت 1398 ،
تاریخ پذیرش : 12 خرداد 1398
چکیده Composite materials have proven their applicability for various structural components. Excellent properties of glass fiber reinforced plastic (GFRP) composite materials have presented GFRP composites for potential applications in aerospace and automobile-related industries. Drilling is an important operation for composite structures during final assembly. This paper investigates the factors affecting delamination in GFRP composite during the drilling process. Drill speed and feed rate are selected two parameters affecting delamination during the drilling process. The response surface methodology approach has been used for experimental design and analysis of variance. Delamination was evaluated at the entry, middle, and exit positions of the hole. An attempt has been made to optimize the speed and feed rate for minimization of delamination at the three positions using grey relational analysis. The results of this work will help in selecting an optimum level of speed and feed rate to minimize delamination at the entry, middle, and exit positions of the hole to improve quality of the drilled hole. کلیدواژهها
Glass fiber reinforced plastic (GFRP) composite ؛ Delamination ؛ Response surface methodology (RSM) ؛ Grey relational analysis (GRA)
مراجع
[1] N. Bhatnagar, N. Ramakrishnan, N. K. Naik, R. Komanduri, “On the machining of fiber reinforced plastic (FRP) composite laminates”, International Journal of Machine Tools and Manufacture, 35, pp. 01– 6, (1995).
[2] R. Teti, “Machining of composite materials”, CIRP Annals Manufacturing Technology 51, pp. 611–34, (2002).
[3] C. C. Tsao, “Experimental study of drilling composite materials with step-core drill”, Materials and Design, 29, pp. 1740–1744, (2008).
[4] J. Paulo Davim, Machining Composite Materials, Wiley-ISTE, (2009).
[5] A. A. M. Abrao, P. E. Faria, J. C. Campos Rubio, J. Paulo Davim, “Drilling of fiber reinforced plastics: a review”, Journal of Material Processing Technology, 186, pp. 1–7, (2007).
[6] H. Hocheng, and C. C. Tsao, “The path towards delamination-free drilling of composite materials”, Journal of Material Processing Technology, 167, pp. 251–64, (2005).
[7] E. Capello, “Workpiece damping and its effects on delamination damage in drilling thin composite laminates”, Journal of Material Processing Technology, 148, pp. 186–195, (2004).
[8] U. A. Khashaba, “Delamination in drilling GFR-thermoset composites”, Composite Structure, 63, pp. 313–327, (2004).
[9] E. Capello, “Work piece damping and its effect on delamination damage in drilling thin composite laminates”, Journal of Material Processing Technology, 148, pp. 186–195, (2004).
[10] Erol Kilickap, “Investigation into the effect of drilling parameters on delamination in drilling GFRP”, Journal of Reinforced Plastics and Composites, 29(23), pp. 3498–3503, (2010).
[11] E. Kilickap, “Optimization of cutting parameters on delamination based on Taguchi method during drilling of GFRP composite”, Expert Systems with Applications, 37, pp. 6116–6122, (2010).
[12] B. Latha, V. S. Senthilkumar, & K. Palanikumar, “Modeling and optimization of process parameters for delamination in drilling glass fiber reinforced Plastic (GFRP) composites”, Machining Science and Technology: An International Journal, 15, 2, pp. 172-191, (2011).
[13] N. S. Mohan, S. M. Kulkarni, A. Ramachandra, “Delamination analysis in drilling process of glass fiber reinforced plastic (GFRP) composite materials”, Journal of Materials Processing Technology, 186: pp. 265–271, (2007).
[14] A. M. Abrao, J. C. Rubio, P. E. Faria, J. P. Davim, “The effect of cutting tool geometry on thrust force and delamination when drilling glass fibre reinforced plastic”, Materials and Design, 29, pp. 508–513, (2008).
[15] K. Palanikumara, J. Paulo Davim, “Assessment of some factors influencing tool wear on the machining of glass fiber-reinforced plastics by coated cemented carbide tools”, Journal of Material Processing Technology, 209, pp. 511–9, (2009).
[16] J. Paulo Davim, P. Reis, “Study of delamination in drilling carbon fiber reinforced plastics (CFRP) using design experiments”, Composite Structures, Vol. 59, pp. 481–487, (2003).
[17] C. Soutis, “Fibre reinforced composite in aircraft construction”, Progress in Aerospace Science, 41, pp. 143–51, (2005).
[18] L. M. P. Durao, D. J. S. Goncalves, J. M. R. S. Tavares, V. H. C. de Albuquerque, A. A. Vieira, A. T. Marques, “Drilling tool geometry evaluation for reinforced composite laminates”, Composite Structure, Vol. 92, pp. 1545–50, (2010).
[19] C. C. Tsao, H. Hocheng, “Effect of tool wear on delamination in drilling composite materials”, International Journal of Mechanical Sciences, Vol. 49, pp. 983–8, (2007).
[20] H. Hocheng, C. C. Tsao, “Effect of special drill bits on drilling-induced delamination of composite materials”, International Journal of Machine Tools and Manufacture, Vol. 46, pp. 1403–16, (2006).
[21] G. W. Kim, K. Y. Lee, “Critical thrust at propagation of delamination zone due to drilling of FRP/metallic strips”, Composite Structure, 69, pp. 137–41, (2005).
[22] I. S. Shyha, S. L. Soo, D. Aspinwall, S. Bradley, “Effect of laminate configuration and feed rate on cutting performance when drilling holes in carbon fibre reinforced plastic composites”, Journal of Material Processing Technology, Vol. 210, pp. 1023–34, (2010).
[23] T. V. Rajamurugan, K. Shanmugam, K. Palanikumar, “Analysis of delamination in drilling glass fiber reinforced polyester composites”, Materials & Design, 45, pp. 80–87, (2013).
[24] W. Chen, “Some experimental investigations in the drilling of carbon fibre-reinforced plastic (CFRP) composite laminates”, International Journal of Machine Tools and Manufacture, 37, pp. 1097–1108, (1997).
[25] J. L. Deng, “Introduction to grey system theory”, The Journal of Grey System. Vol. 1, pp. 1–24, (1989).
[26] R. Ramanujam, N. Muthukrishnan, R. Raju, “Optimization of cutting parameters for turning Al–SiC(10p) MMC using ANOVA and grey relational analysis”, International Journal of Precision Engineering and Manufacturing, 12, pp. 651–656, (2011).
[27] M. Gupta, S. Kumar, “Multi-objective optimization of cutting parameters in turning using grey relational analysis”, International Journal Industrial Engineering Computations, 4, pp. 547–558, (2013).
[28] Y. F. Hsiao, Y. S. Tarng, W. J. Huang, “Optimization of plasma arc welding parameters by using the Taguchi method with the grey relational analysis”, Materials and Manufacturing Processes, 23(1), pp. 51–58, (2007).
[29] S. G. Ghalme, A. Mankar, Y. J. Bhalerao, “Optimization of wear loss in silicon nitride (Si3N4)–hexagonal boron nitride (hBN) composite using DoE–Taguchi method”, Springer Plus, 5, 1671, (2016).
[30] P. J. Patil, C.R. Patil, “Analysis of process parameters in surface grinding using single objective Taguchi and multi-objective grey relational grade”, Perspectives in Science, 8, pp. 367-369, (2016).
آمار
تعداد مشاهده مقاله: 1,208
تعداد دریافت فایل اصل مقاله: 1,251
